High density tungsten powder possesses the greatest density among all metallic powders owing to tungsten’s extraordinarily high intrinsic density approaching that of gold. This unique attribute allows advanced design of compact, weight-efficient components across diverse sectors harnessing heavy powder pressing and sintering methodologies.
概要 of tungsten powder
With a density of 19.3 g/cm3 in solid form, tungsten packs immense weight into a tiny volume. By virtue of this, tungsten powder when compacted delivers unmatched density levels unachievable using any other material. Parts made from high-density tungsten powder find numerous applications in demanding environments.
Key drivers for utilizing high density tungsten powder include:
- High density similar to precious metals like gold, platinum
- Doubles the density available compared to lead, steel
- Enables heavy yet compact sizes and shapes
- Simple powder metallurgy route to end-use items
- Tailorable properties by mixing alloying elements
- Recyclability of high-value tungsten
Applications capitalizing on density span ballasts, radiation blocking, inertia, weighting of composites, vibration damping, and component miniaturization.
Types of High Density Tungsten Powder
While all tungsten powder varieties offer high density, certain grades and compositions impart optimal density levels after forming and sintering:
| タイプ | 説明 | Typical Density |
|---|---|---|
| 純タングステン | Higher purity above 99.95% ensures reliable density | ≥18 g/cm |
| Doped tungsten | Small rare earth oxide additions like Y2O3 improves sintered density | ≥18.5 g/cm |
| Tungsten-nickel-iron | Ni-Fe alloying provides excellent final density | ≥18 g/cm |
| タングステン重合金 | 90-97% W with Ni-Cu-Fe binder phases | ≥17.5 g/cm |
| Tungsten composites | Mixes with gold, tantalum, depleted uranium etc. | up to 21 g/cm |
These enhanced formulations expand high-performance options beyond pure tungsten to tailored property combinations.
構成 of tungsten powder
High purity tungsten powder suitable for the highest possible density contains over 99.95% tungsten with only minor residual impurities:
| エレメント | Maximum Content | 役割 |
|---|---|---|
| タングステン（W） | 99.95% | Principal component |
| カーボン（C） | 100 ppm | Grain growth inhibitor |
| 酸素 (O) | 100 ppm | 表面酸化物 |
| 銅（Cu） | 10 ppm | Residual trace impurity |
| Silica (Si) | 20 ppm | Impurity |
Specialized heavy alloy grades have deliberate alloying additions like nickel, copper, iron etc. along with tungsten to enhance properties further.
プロパティ of tungsten powder
High density tungsten powder enables manufacture of near-net-shape parts boasting extreme density coupled with useful strength, hardness and thermal properties.
物理的性質
| プロパティ | 価値 |
|---|---|
| 密度 | ≥18 g/cm<sup>3</sup> |
| 融点 | 3380-3410°C |
| 強さ | Up to 1000 MPa |
| 硬度 | ≥400 VPN |
| 熱伝導率 | ∼175 W/(m·K) |
| 熱膨張係数 | ∼4.5 μm/(m·K) |
These characteristics stem from tungsten’s intrinsic atomic structure and make it ideal for high-density applications needing thermal-mechanical integrity.
機械的特性
Careful powder pressing and sintering imparts advantageous mechanical properties:
| プロパティ | 価値 |
|---|---|
| 硬度 | Up to 550 VPN |
| 降伏強度 | ∼900 MPa |
| 引張強度 | Up to 1000 MPa |
| 伸び | ∼10% to 15% |
| 破壊靭性 | ∼20 MPa√m |
| 疲労強度 | 500 MPa |
Alloying elements like nickel, iron etc. help tailor ductility, toughness and machining characteristics.
Physical Attributes
Salient physical attributes of high density tungsten powder useful for designers:
| パラメータ | 価値 | 単位 |
|---|---|---|
| 密度 | 18 to 19.3 | g/cm3</sup |
| 電気抵抗率 | 5.5 | μΩ·cm |
| 熱伝導率 | 170 | W/(m·K) |
| 融点 | 3410 | °C |
| Boiling Point | 5930 | °C |
| 比熱 | 132 | J/(kg·K) |
The ultrahigh melting point and thermal conductivity ensure retention of strength and dimensional integrity at extreme temperatures.
製造 of tungsten powder
High density tungsten powder is manufactured by the hydrogen reduction of tungsten oxide combined with particle size reduction:
1. Ore concentration – Natural tungsten ore is physically processed to higher grades
2. Conversion to oxide – Alkaline digestion and calcining yields WO<sub>3</sub>
3. Hydrogen reduction − 800°C reduction of oxide produces tungsten powder
4. Milling and classification – Controlled milling and air classification yield fine powders
5. Mixing and doping – Pure grades are blended with grain growth inhibitors or alloying elements
6.パッケージング – Sealed drums or bags preserve morphology during shipment
High chemical purity, excellent particle size distribution, good powder flow and consistent powder properties help achieve maximum final density.
アプリケーション of tungsten powder
Some major application areas benefitting from high density tungsten powder include:
Counterweights and ballast
Excellent dimensional stability and corrosion resistance couple with density for balancing wheels, gyroscopes, actuators etc.
放射線遮蔽
Tungsten alloys provide economical gamma and x-ray shielding for nuclear, medical, aerospace and electronics uses.
振動減衰
Introducing heavy tungsten inserts into components suppresses noise and dissipates mechanical vibrations.
Weighting agents
Small tungsten powder volumes incorporated into matrices like polymers, paints, ceramics, cement increase density.
Sporting equipment
Golf clubs, darts, fishing lures and arrows taking advantage of compact heavyweight powder mixtures.
Momentum wheels
Tungsten composite wheels offer excellent rotational inertia within constrained volumes ideal for satellite attitude control.
電極
Tungsten’s high temperature hardness retained at melting point aids electrical discharge machining electrodes and welding tips.
仕様
Key parameters defined for high density tungsten powder:
グレード
Based on particle size distribution:
| グレード | 粒子径 | 見かけ密度 |
|---|---|---|
| ウルトラファイン | 0.2 to 1 μm | ≥ 9 g/cm<sup>3</sup> |
| サブミクロン | 1 to 5 μm | ≥ 3.2 g/cm<sup>3</sup> |
| ファイン | 1 to 10 μm | ≥ 2 g/cm<sup>3</sup> |
| ミディアム | 10 to 25 μm | ∼7 to 8 g/cm<sup>3</sup> |
| 粗目 | 25 to 45 μm | ∼8 to 9 g/cm<sup>3</sup> |
Smaller particles offer higher final density but poorer powder flow and handling. Larger particles provide better green strength.
規格
- ASTM B777 – Standard Classification of Tungsten Powders and Powder Products
- ISO 4499 – Metallic powders – Determination of oxygen content by reduction methods
- IEC 60804 – Specification for tungsten powders and tungsten metal powders for lamps
価格
Representative pricing of tungsten powder suitable for high density uses:
| グレード | 価格 |
|---|---|
| ウルトラファイン | $800 to $1200 per kg |
| サブミクロン | $500 to $900 per kg |
| ファイン | $100 to $250 per kg |
| ミディアム | $50 to $150 per kg |
| Heavy Alloys | $40 to $100 per kg |
Smaller particle sizes, higher purity, special dopants, and lower quantity increase cost. Recycled scrap powder is cheaper.
長所と短所
メリット
- Highest achievable density metal powder
- Near net-shape manufacturability
- Uniform microstructure from powders
- Agglomeration increases apparent density
- Ease of forming complex or hollow shapes
- Precursor for specialty nanomaterials
デメリット
- Lower hardness than cobalt cemented tungsten carbide
- Limited toughness and ductility
- Challenging machining characteristics
- 鉄粉に比べて比較的高価
- Heavy weight drives shipping costs
- Special handling of fine powders needed
Understanding unique benefits against limitations helps utilize 高密度タングステン粉 optimally.
サプライヤー
Prominent merchants and manufacturers supplying high density tungsten and tungsten alloy powders globally include:
| 会社概要 | Locations |
|---|---|
| バッファロー・タングステン | 米国 |
| ウルフラム社 | オーストリア |
| プランゼーグループ | ヨーロッパ |
| 中西部タングステン | 米国 |
| 厦門タングステン | 中国 |
| JX Nippon | 日本 |
| 東芝マテリアル | 日本 |
| GTP Schaefer | ドイツ |
These corporations cater reliable world-class powders to commercial markets.
よくあるご質問
| 質問 | 答え |
|---|---|
| What is high density tungsten powder? | Tungsten powder possessing density from 18 to 19.3 g/cm<sup>3</sup> – highest among all metal powders |
| How is high density tungsten powder manufactured? | Reduction of purified tungsten oxide combined with specialized milling for desired particle sizes |
| What is high density tungsten powder used for? | Fabricating counterweights, radiation shielding, ballast, weighting compounds, vibration damping components, etc. |
| What are the different varieties of high density powders? | Pure tungsten, doped tungsten with rare earth oxides, tungsten-nickel-iron alloys, tungsten heavy alloys etc. |
| What are the advantages of high density tungsten powder? | Extreme density in compact volumes unmatched by other powders; net-shape manufacturability into complex parts |
| What are the limitations of tungsten powders while using them? | Relatively lower hardness than tungsten carbide; limited toughness and ductility pose machining challenges |
| How does high density tungsten powder compare against traditional dense materials like lead? | Safer than toxic lead; higher melting point than lead; economically priced against precious metals with similar density |
概要
With extraordinary density among elemental metals, high purity tungsten powder offers designers unique capabilities for weight-sensitive applications needing compact profiles not feasible earlier. Advances in powder manufacture, pressing, sintering and secondary processing overcome brittleness limitations unlocking wider use. Blending and alloying provides additional tailoring of physical properties across demanding electrical, nuclear, automotive and aerospace domains where high density couples critically with strength, hardness and thermal pedigree.
As sustainable sources back reliable global supply chains, designers now harness density extremes in tungsten powder towards precision engineering functionality across industries where heaviness and compactness together drive value. Leading manufacturers will pursue crossing density thresholds beyond 20 g/cm3 in the coming decade as tungsten assumes greater strategic importance.
